Schaeffler’s Thermal Management Module

Schaeffler’s Thermal Management Module

Parts

The first volume produced engines to be equipped with a multifunctional thermostat are the 1.8L and 2.0L TFSI engines from the VW-Group (four-cylinder in-line engine EA888 Gen.3). This module was developed jointly by Audi and Schaeffler. In the warm-up phase of the engine, the Thermal Management Module (TMM) is able to completely close the coolant inlet in the engine or set a minimum flow rate. If the engine is warm from operation; the coolant temperature can be adjusted quickly and fully variably to different temperature levels depending on load requirements and external boundary conditions. The TMM has two coupled rotary slide valves, which are operated by only one drive motor.

One of these rotary slide valves is on the pressure side of the water pump and is designed for shutting off the coolant. The second rotary slide valve is used for distributing coolant on the intake side. The entire cooling circuit also has switching valves to enable the flow of coolant through the heater and the transmission oil heat exchanger to be switched on and off in a targeted manner. Two rotary slide valves, which are coupled mechanically, control the flow of coolant inside the rotary slide valve module. An electric motor drives rotary slide valve one via a worm gear with a high reduction ratio. Rotary slide valve one is, in turn, connected with rotary slide valve two via a lantern pinion.

Rotary slide valve one replaces the conventional wax thermostat and can quickly and fully variably adjust the coolant temperature between 80°C and 110°C depending on requirements. In addition, rotary slide valve one switches the coolant return from the engine oil cooler. The coolant water is heated 30 percent faster compared to the previous engine with a wax thermostat. The time required to reach the target oil temperature is reduced by around 50 percent.

www.aftermarket.schaeffler.com.au
www.repxpert.com.au

 

Publishing Information
Page Number:
1
Related Articles
Bendix discusses different park brake pros and cons
The park brake plays an important role in a vehicle, including holding it in place when parked, and as a backup braking system should the primary brakes fail. Owners of vehicles with traditional...
Dayco’s OE experience delivers the optimum belts, FEAD components and repair kits to the aftermarket
For more than 120 years, Dayco has collaborated with the biggest names in the automotive industry including VW, Audi, Mercedes-Benz, BMW, Stellantis, GM, Ford, Cummins, MAN, John Deere and...
Why air filter quality still matters in modern workshops
Today’s engines are cleaner, more efficient and more powerful than ever before, but they’re also far less tolerant of contamination. Whether it’s a late model turbo diesel ute, a direct injection...